Spray cleaning machine for big loads

MJ

Water based spray process
Batch load
Multiple tanks
Spray cleaning machine for big loads
  • 4 to 6 loads per hour

  • Drum oscillation or rotation

  • Modular cycle : washing, rinsing, drying

  • Closed circuit operation

  • Integration of automatic loader, conveyors or gantry system

  • Customized drum according to the load size

Degreasing medium and large loose parts, sorted or with complex geometry

4 to 6 load per hour

The MecanoJET is specialised for medium and large load allowing a processing capacity from four to six loads per hour.

  • Achieves high cleanliness requirements

  • Great flexibility

Spray cleaning machine for medium and large parts

Large processing batch

The MecanoJET can process loads from 26 3/8″ x 18 7/8″ x 11 13/16″ (670 x 480 x 300 mm) up to a custom-made drum.

Her twin sister, the MecanoJET Compact can process baskets or palets with dimensions up to 20 7/8″ x 12 5/8″ x 7 7/8″ (530 x 320 x 200 mm).

Spray cleaning machine with large processing batch

360° rotation and oscillation

For each part number, the MecanoJET has the possibility to select between full rotation or drum oscillation.

  • Full rotation > closed basket / non-sensitive parts or clamped in position

  • Oscillation with a set angle > workpiece carriers / sensible parts

Spray cleaning machine application

One-piece design

All the devices and functions are integrated in the MecanoJET maintenance compartment. His reinforced frame including forklift pockets allows easy installation on the production workshop.

  • Width 3′ 8 1/2″ (1130 mm)

  • Easy installation in a production cell

  • Optimal accessibility via two side rollers shutters

Implantation of spray cleaning machine

Complete and flexible cycle

To achieve great degreasing performances, the MecanoJET is equipped with two separated tanks.

The parts recipes can be adjusted depending on cleanliness requirement and the parts to be cleaned.

  • Spray washing step

  • Spray rinse step

  • Hot air blowing and/or drying step

Basket of spray cleaning machine

Custom pallets

In complementary of the standard mesh baskets or bins, the MecanoJET allows to process parts stored on customized pallets.

MecanoLav provide CAD design internally as well as the manufacturing of these specific tools.

Spray cleaning machine with customized pallets

Automatic Loading/Unloading

To simplify the loading/unloading process flow, additional devices are simply integrated on the degreasing equipment.

  • Automatic loader with machine PLC communication

  • Automatic lifting and locking in place by lifting table

  • Pre/past process conveyors

  • 3 positions manual table to load/unload parts in masked time

Spray cleaning machine with automatic loading/unloading

Simple machine interface

The MecanJET is equipped with a touch screen interface allowing a user friendly utilization.

  • Part recipes setting

  • Process parameters visualization

  • Parameters modification

  • Machine alerts and faults management

  • Traceability with washing report editing

Touchscreen interface of spray cleaning machine

Crossing flow

The MecanoJET is a through hole version (tunnel type entrance and exit)

Using the tunnel flow principal, the rotation / oscillation insure a great machine performance in term of facilitating the drying process on the part to be treated.

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Technical specifications

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Useful dimensions

Internal basket dimension (LxWxH)
2' x 1'4 15/16" x 11" (610 x 430 x 280 mm)
External basket dimension (LxWxH)
2' 2 3/8" x 1' 6 7/8" x 11 13/16" (670 x 480 x 300 mm)
Maximum weight
110 lbs or customise (50 kg ou sur-mesure)
Loading height
3' 3" (990 mm)

Overall dimensions

Width
3' 8 7/8" (1140 mm)
Height
7' 11 11/16" (2430 mm)
Length
11" 7/8" (3375 mm)

Others

Tanks capacity
2 x 80 gallons (300 litres)
Drum rotation
5 rpm
Operating temperature
131 to 158°F (55 à 70°C)
Average cycle time
15 to 25 minutes
Wash & rinse pressure
58 PSI (4 bars)
Wash & rinse flow
66 GPL (250 l/min)
Heating power (tank)
36 kW
Heating drying power
12 kW
Power installed
57 kW
Voltage supply
400V TRI
Power frequency
50 Hz
Empty weight
3307 lbs (1500 kg)
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