Custom solutions for specific parts
Ensure a result without marks on all types of metals
Traceability management and NADCAP compliance
ATEX special machines
Meets surface tension criteria
Zero-discharge solution by treatment of the waste
Our machines will clean your parts in different steps of your process :
Before non-destructive test (dye penetrant)
Before heat treatment
Before dimensional check
The components of the aeronautic business are made of a wide variety of materials such as inconel, titanium, aluminium and superalloys.
Like the downstream process, these metals should be considered in the choice of the cleaning method to be used: chlorinated solvents, aqueous solution, hydrocarbons, micro-emulsion…
Surface Alliance machines in the aeronautic business are equipped with systems for continuous control of the process parameters in connection with the PLC. This system is allowing a report editing after each cycle and the data recording offering a standardized approach.
For this purpose, each sensors working condition is essential (Level, Temperature, Pressure, pH, Conductivity…).
The tooling design and the customized palets for parts to be processed is one of strength of Surface Alliance. The part positioning for the cleaning and drying operation is critical to obtain high cleanliness results.
To make these results reliable, completed cleaning process automation with machine IQ, or even automatic loading/unloading of parts or palets via peripheral equipment (robots, conveyors, loaders, lifting tables…) allow to reduce manual operations.
The cleaning of complex and sensitive parts such as drive gear housings requires that the cleaning fluid be identical or have properties close to the fuel which will circulate in its circuits (kerosene, MEK, Diestone…).
This type of cleaning equipment operating in an explosive environment (ATEX) is an integral part of Surface Alliance know-how.
Equipped with several rinsing tanks to achieve the desired cleanliness of the component, a continuous control of the conductivity of the baths from 0 to 200 µS allows to ensure the repeatability of the cleanliness requirement.
For each of his machines, Surface Alliance puts in place devices for filtration and for washing/rinse fluids reprocessing for a zero-emission solution.
Multiple filtration thresholds
Purified water production system
Regeneration by resins ion exchange
Evaporator with vapors mechanical compression
Some examples of parts and components cleaned in the aeronautic industry :
Gear housings and housings
Tube and ramps
Drilling grids and templates
and much more…